YY One Pager Technology

One Pager Technology

YOUYOUNG

EMB Needle Flocking

EMB NEEDLE Flocking: Package material with needle punched fibers through material to surface to create seamless transition in texture

Process of EMB Needle Flocking

Computer Design

Material Bonding

Needle Punching

Press

Back

Face

Images of example samples

Benefit

Capacity / Lead Time / Location

• Create zonal lockout and sensory texture • Package material with strength and structure • Seamless transition in aesthetic and complicated designs • Shell & panel repeat pattern

Innovation Readiness Scale

• Currently : 15,000pr./mon. (2 machines) • To be : 150,000pr./season by the end of 2022 • Sample & R&D in KOR. • Mass production (over 100,000pr./season) in VTN. • 21days for Sample, 28days for Production • No min order

Seed

Scale

Maximize

C

Customize Scale

Limited

Flexible

Unlimited

Customization / Options

Things to think about:

• Diverse top materials can be used. Vendor supplied materials are best but can use other vendors materials. Face can be knit, woven, Pu coated material with enough density to secure fibers and needle punch • Customized pattern and text available, just send art • Color on base can be piece dyed. Color of the flocking from nonwoven backer in stock Red, Navy, lt Grey or dk grey. If you need custom color flock look use knit backer for custom colors • Panel size or repeat is limited to 40 cm x 55 cm

• Make it sustainable by using a recycled REUSE fiber non-woven backer with recycled polyester dyed face • Already laminated so saves a step for factory, can even get as upper design to eliminate sewing for engineered upper. Can be sold as paneled or can be laser cut for the factory in uppers or parts. • Best for Lifestyle product end use

Computer Embroidery

Computer Embroidery: Package material with embroidery to create zonal structure with light weight

Process of Computer Embroidery

Magwire Preparation

Computer Design

Embroidery

Optional- Laser cut

Images of example samples

Feature / Benefit

Capacity / Lead Time / Location

• Create zonal increased lockout or structure for strength with cable in one piece upper for sustainability and factory simplicity • Customized shell & panel repeat pattern

Innovation Readiness Scale

• Currently : 7,000pr./mon. (2 machines) • To be : 200,000pr./season by early 2023 • R&D in KOR • Sample & Mass production in VTN • 28days for Sample & Production • Limited available capacity • No min order

Seed

Scale

Maximize

C

Customize Scale

Limited

Flexible

Unlimited

Customization / Option

Things to think about:

• Diverse base materials can be used. Base can be knit or woven with enough density for embroidery • 2 to 3 color option- 1. Custom colors for base. 2. Only one type magwire with either 1 tone or 2 tone magwire for 3 rd color • Magwire can be 1.2-1.5 mm • Panel size or repeat is limited to 40 cm x 55 cm • Design should flow all the way without stop for productivity. Typically, the start and stop outside shell for embroidery

• Can use recycled base material and recycled magwire • Color for base can be unlimited piece dyed. • Can be sold as panel or can be laser cut for the factory in uppers or parts. • Density of embroidery has impact on cost. Think about only using the embroidery where you need it to reduce cost. • Best for Lifestyle and some limited sports end use

Double Circular Knit Jacquard- (CKJ Double)

Benefits

• Circular knit jacquard with spacer like feel with inlay yarns • 22 gauge- allow for more graphic detail with compromise in durability Description

Things to think about:

• Fit and feel performance - Plush sandwich like material gives soft touch and stretch • More breathable and light weight than laminated package • Save cost and factory time with all in one material that eliminates need for layers and extra reinforcement at factory • Sustainability – eliminate foam or rein enforcement and use recycled polyester

Best for lifestyle, soccer or basketball Can do zonal areas of increased durability or breathability with yarn and construction Best with Synthetic filament yarns like recycled polyester No repeat limitations, prefer shell design

• •

•

•

Images of samples

Capacity / Lead Time / Location

Customization options

• Capacity : 300,000yd/mon. • Location : KOR. & VTN. • Lead Time : Sample - 21days

• Jacquard on both back and face • Change thickness from 1.6mm to 1.8m. Can make 2-4 mm but will have shrinkage • Can create transparent face to see inlay Can create look of open holes to increase breathability in face • Face and Back Yarn range 150-300D • Inlay yarns 100 D • Can do cross dye 2 color to save cost or can used yarn dye with up to 3 colors for more design flexibility • Can add spandex for more stretch and embossed look surface

Production - 33days with forecast

Pricing estimates:

300-330 g/m2 = $7- $7.5 SY 450-500 g/m2 = $8.50 - $9 SY

Innovation Readiness Scale

Seed

Scale

Maximize

C

Customize Scale

Limited

Flexible

Unlimited

Double Sandwich Jacquard Warp Knit

Benefits

Description

Things to think about:

Light weight, soft, material with zonal protection, breathability, durability and lock out Flexible design- Double sided custom pattern and hole size with zonal color More breathable and light weight than laminated package

•

• Double Needle Bar Warp knit jacquard spacer with warp and creel able to control tie or sandwich yarns to be integrated part of design. Only one in Korea with this unique creel for jacquard

Use Recycled polyester to make it more sustainable Could use monofilament yarn for transparency and layers Can do as rolled good with unlimited repeat

•

•

•

•

•

Images of example samples

Capacity / Lead Time / Location

Customization options

• Capacity : 3,000yd/mon. • Location : KOR • Lead Time : Sample - 21days

• Complicated jacquard design with 3 layers of design control • Flexibility in design- Creel helps a certain yarn hide so that more complicated design can be created and change density • Faster set up and production with unique creel • Yarn- synthetics only, Range 75-300D • 8 bar machine with 24 gauge • Can create zonal difference in loft or thickness 2-4.5 mm • Use cross dye to create 2 tone material

Production - 33days with forecast

▪ Production will be in Indo

Innovation Readiness Scale

Seed

Scale

Maximize

C

Customize Scale

Limited

Flexible

Unlimited

Thank you