YY One Pager Technology
EMB Needle Flocking
EMB NEEDLE Flocking: Package material with needle punched fibers through material to surface to create seamless transition in texture
Process of EMB Needle Flocking
Computer Design
Material Bonding
Needle Punching
Press
Back
Face
Images of example samples
Benefit
Capacity / Lead Time / Location
• Create zonal lockout and sensory texture • Package material with strength and structure • Seamless transition in aesthetic and complicated designs • Shell & panel repeat pattern
Innovation Readiness Scale
• Currently : 15,000pr./mon. (2 machines) • To be : 150,000pr./season by the end of 2022 • Sample & R&D in KOR. • Mass production (over 100,000pr./season) in VTN. • 21days for Sample, 28days for Production • No min order
Seed
Scale
Maximize
C
Customize Scale
Limited
Flexible
Unlimited
Customization / Options
Things to think about:
• Diverse top materials can be used. Vendor supplied materials are best but can use other vendors materials. Face can be knit, woven, Pu coated material with enough density to secure fibers and needle punch • Customized pattern and text available, just send art • Color on base can be piece dyed. Color of the flocking from nonwoven backer in stock Red, Navy, lt Grey or dk grey. If you need custom color flock look use knit backer for custom colors • Panel size or repeat is limited to 40 cm x 55 cm
• Make it sustainable by using a recycled REUSE fiber non-woven backer with recycled polyester dyed face • Already laminated so saves a step for factory, can even get as upper design to eliminate sewing for engineered upper. Can be sold as paneled or can be laser cut for the factory in uppers or parts. • Best for Lifestyle product end use
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